ELECTRO PERMANENT MAGNETIC CHUCK FOR GRINDING

MAGNETIC CHUCKS FOR GRINDING

Magnetic chuck for grinding machines are designed and manufactured by the FERROMAGNET team in different sizes and forms.

With electromagnetic tables used in grinding machines, which require electricity only during opening and closing, the workpieces being ground do not scatter or cause unnecessary loss of work in case of power fluctuations or outages.

FERROMAGNET understands how valuable time and labor are in production and offers energy-saving solutions accordingly. Unlike systems that constantly require electricity using traditional methods, FERROMAGNET designs and manufactures electromagnetic tables that only require electricity during opening and closing.

With its strong body, a waterproof special epoxy material, and non-flammable cables unaffected by metal chips, and sawdust. FERROMAGNET electromagnetic chucks, which you can use for many years, are specially produced for use in grinding machines.

Electromagnetic tables produced for grinding are designed by FERROMAGNET and produced in its factory in Bursa, taking into account the maximum holding force per pole.

For more information, you can consult with sales engineers and get detailed technical information.

TURN

TECHNICAL DETAILS

  • FERROMAGNET Magnetic Chuck for Grinding are designed for quick activation and deactivation, taking just a few seconds. It ensures maximum safety during the clamping phase by excluding electric power. This magnetic chuck not only saves energy but also stays cool, preventing any expansions or deformations.

  • It can securely hold all types and sizes of ferrous workpieces.

  • It is ideal for precise and high-speed grinding applications.

  • The variable power feature allows you to adjust the magnetic force according to your needs.

  • The chuck does not generate any heat during operation.

  • Simple to operate with a single controller; activation and deactivation take only 0.6 to 3 seconds.

  • No electricity is needed to keep the chuck on, resulting in significant energy savings.

ADVANTAGES

Innovative Design: The chuck features a cutting-edge bar magnet design, making it ideal for precise and high-speed grinding operations.

Optimized Performance: The chuck operates without the need for electricity to remain activated, preventing heat buildup and machine distortion. This precision ensures enhanced grinding efficiency.

Easy Operation: With a single controller, operating the chuck is straightforward. Activation and deactivation take just 1.5 to 3 seconds, streamlining the machining process.

Significant Energy Efficiency: Since the chuck does not require continuous electricity to function, it offers substantial energy savings of up to 95%, reducing overall operational costs.

Frequently Asked Questions:

What are electromagnetic tables/chucks used for?

Electromagnetic chucks are used for holding and machining parts in metalworking machines. They are commonly used in milling, turning, and drilling operations.

Can I operate multiple electromagnetic chucks simultaneously with a single control unit?

Yes, using Ferromagnet electromagnetic chucks allows you to connect two electromagnetic tables with a dual-output single control unit.

In which industries are electromagnetic chucks used?

Electromagnetic chucks are commonly used in the metalworking industry, automotive industry, machine manufacturing, and similar industries.

What are the advantages of electromagnetic chucks?

Electromagnetic chucks increase safety during machining by securely holding parts and allowing for precise machining of workpieces. They also speed up production processes by enabling quick and easy changeover of workpieces.

What is the warranty period for FERROMAGNET electromagnetic chucks?

FERROMAGNETT electromagnetic systems typically come with a one-year warranty period. However, the warranty period may vary depending on the product and the seller.

What is the total weight of the chucks and the unit?

The weight of the control units is approximately 5 kilograms on average. You can review the weights of Ferromagnet P15 Series & SQ Series magnetic chuck according to their dimensions in the table below.

What is the holding force of the electromagnetic chucks?

You can review the holding forces of Ferromagnet P15 Series & SQ Series electromagnetic chuck according to their dimensions in the table below.

After purchase, how are shipping processes carried out?

Shipping fees vary depending on the shipping company we have an agreement with, the weight, and the distance. We offer shipping to every part of Europe. Products are sent with the recipient paying for the shipping.

If it comes into contact with liquid during processing, would I encounter any problems?

Ferromagnet electromagnetic chucks are resistant to liquid contact thanks to their military-grade sockets. This feature means that they will not be affected by boron oil and coolant fluids. Therefore, you will not encounter any problems caused by liquid contact during processing.

What are the special and standard dimensions of electromagnetic chucks?

Electromagnetic tables are typically produced in standard and custom sizes. Standard sizes are usually determined according to industrial standards and are suitable for commonly used machine models. Custom sizes, on the other hand, are determined according to customer requests and are produced specifically for a particular project or application. Custom sizes can vary in dimensions and shapes from standard sizes and are usually designed to provide the required features for a specific product or application. For example, electromagnetic tables with a larger surface area can be produced in custom sizes to process larger parts.

You can review the standard magnetic table dimensions of the FERROMAGNET P15 series & SQ Series in the table below.

The choice of workholding fixture is crucial for maximizing machining and production efficiency, as how a machined part is held is just as important as how it is cut. FERROMAGNET offers a range of electro permanent magnetic chucks designed to securely hold ferromagnetic workpieces for grinding, milling, and CNC machining lathe machine applications. These chucks provide several advantages to your machining process:

  • Ensures constant and uniform clamping, providing full support to the workpiece.
  • Eliminates vibrations and chatter, unlike mechanical clamps and vises.
  • Enables access to multi-side machining without the need to stop and re-position the workpiece.
  • Enhances safety with electro-permanent magnetic technology, ensuring a secure and stable hold of the workpiece even in the event of a power outage.
MODEL CODE
WIDTH (MM)
LENGTH (MM)
POLE PITCH (MM)
OPERATING VOLTAGE
TOTAL CLAMPING FORCE
TOTAL WEIGHT
SQ FM EPMT 400*400
400
400
55
220 V.
9 TON
55 KG
SQ FM EPMT 400*600
400
600
55
220 V.
14 TON
75 KG
SQ FM EPMT 400*800
400
800
55
220 V.
18 TON
110 KG
MODEL CODE
WIDTH (MM)
LENGTH (MM)
POLE PITCH (MM)
OPERATING VOLTAGE
TOTAL CLAMPING FORCE
TOTAL WEIGHT
P15 FM EPMC 500*500
500
500
15
220 V.
13 TON
85 KG
P15 FM EPMC 500*600
500
600
15
220 V.
20 TON
110 KG
P15 FM EPMC 500*800
500
800
15
220 V.
35 TON
180 KG
5/5
5/5
5/5

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Customer satisfaction is always our top priority. We share this space with you to quickly resolve your requests and expectations that reach us. If you wish, you can reach us faster at our +90 545 459 99 16 number.

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